Liquid Sampling System

Liquid sampling systems designed for controlled and representative collection of process liquid samples from pipelines and process equipment.

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    Liquid Sampling System for Safe and Representative Sample Collection

    NND Oil & Gas designs and manufactures liquid sampling systems for controlled collection of representative process liquid samples from pipelines and process equipment. Our systems can be configured around the process fluid, operating conditions and sampling requirements to support laboratory analysis, quality monitoring and process control.

    A liquid sampling system can be configured according to the process fluid, operating pressure, temperature, sampling frequency and installation requirements. We provide custom-engineered sampling solutions for oil & gas, petrochemical, chemical, refinery, power and other process industries.

    Our systems can be designed with suitable sampling probes, valves, tubing, fittings, sample containers and other components required for safe and controlled sample collection.

    Liquid Sampling System for Safe and Representative Sample Collection

    How Does a Liquid Sampling System Work?

    Each liquid sampling system can be configured according to the process fluid, pressure, temperature, required sample volume, sampling frequency and installation requirements.

    The sampling probe is installed at the required point in the process line. When sampling is required, the sampling arrangement is operated to allow the process liquid to enter the sampling path and sample container.

    The system can be configured for controlled or closed sampling depending on the fluid characteristics, process conditions and sampling requirements. Closed sampling configurations can help reduce operator contact with the process fluid.

    Key Features of Our Liquid Sampling Systems

    • Representative sampling from process lines and equipment
    • Closed or controlled sample collection
    • Minimal dead-volume design
    • Sample bottle, vessel or cylinder connection
    • Application-specific valve and tubing arrangements
    • Materials selected for process-fluid compatibility
    • Configurations for pressurised process applications
    • Customised designs based on process conditions
    • Suitable for manual sampling applications
    • Compact installation options where required
    Key Features of Our Liquid Sampling Systems

    Liquid Sampling System Components

    NND Oil & Gas can configure liquid sampling systems with components selected according to the application and operating conditions.

    • Sampling Probe: The sampling probe provides the connection between the process stream and the sampling system. Probe configuration and insertion depth can be selected according to the process line geometry and sampling requirements.
    • Isolation Valves: Isolation valves allow the sampling assembly to be isolated from the process line when required, supporting controlled sampling and maintenance activities.
    • Sampling Valves: Sampling valves control the flow of process liquid into the sample container and help achieve controlled sample collection.
    • Tubing and Fittings: Process-compatible tubing and fittings connect the individual components and provide a complete sampling flow path.
    • Sample Container: The system can be configured for a suitable sample receiver, such as a bottle, vessel or cylinder, based on the process fluid, required sample volume and laboratory requirements.
    • Pressure Management: Where required, the sampling arrangement can incorporate components selected to support controlled sample collection from pressurised process lines.

    Liquid Sampling System Specifications

    We design liquid sampling systems according to individual project requirements. Typical design parameters include:

    Parameter Specification
    System Type Liquid Sampling System / Process Liquid Sampling System
    Sampling Method Manual / Closed / Controlled Sampling
    Application Pipeline, Vessel or Process Equipment
    Fluid Type Oil, Water, Chemicals, Hydrocarbons and Process Fluids
    Operating Pressure Selected according to application requirements
    Operating Temperature Selected according to application requirements
    Wetted Materials SS316L / Other materials as required
    Connection Type Application-specific
    Valve Configuration Application-specific
    Sample Receiver Bottle / Vessel / Cylinder, as required
    Installation Pipeline / Vessel / Skid / Panel
    Design Standard or Custom Engineered

     

    Specifications can be customized according to process conditions and project requirements.

    Benefits of Using a Liquid Sampling System

    • Controlled Sample Collection: The sampling path and valves allow controlled access to the process fluid, supporting consistent and controlled sample collection.
    • Representative Sampling: A properly designed sampling arrangement helps obtain a representative process sample for laboratory analysis, quality monitoring and process control.
    • Controlled Operator Exposure: Closed or controlled sampling arrangements can reduce direct exposure to hazardous, toxic or aggressive process fluids.
    • Minimised Process-Fluid Loss: A properly configured sampling system can help minimise unnecessary process-fluid loss during sample collection.
    • Easy Maintenance: The system can be designed with accessible valves, fittings and connections to simplify inspection and maintenance.
    • Customised Design: Each sampling system can be configured around the fluid properties, pressure, temperature, pipeline size and installation requirements.

     

    Applications of Liquid Sampling Systems

    Liquid sampling systems are used across process industries where representative liquid samples are required for testing, quality monitoring and process control. 

    • Oil & Gas Industry: Used for sampling crude oil, refined products, condensate, chemicals and other process fluids in upstream, midstream and downstream facilities.
    • Refineries: Suitable for collecting samples from hydrocarbon streams, fuels, additives and other refinery process fluids.
    • Petrochemical Plants: Used for controlled sampling of hydrocarbons, chemicals and intermediate process streams.
    • Chemical Industries: Designed for sampling various chemical process fluids while considering chemical compatibility and operating conditions.
    • Power Plants: Used for sampling process water, treatment chemicals, oils and other fluids used in power generation facilities.
    • Water Treatment: Suitable for sampling treated water, process water, chemicals and wastewater streams for monitoring and analysis.

    Liquid Sampling Systems for Oil & Gas Applications

    Oil and gas facilities often require liquid samples to be collected from pressurised pipelines and process equipment without unnecessarily interrupting production.

    We design sampling systems for applications where controlled sample collection, suitable materials and reliable isolation are important. Systems can be configured for crude oil, condensate, refined products and other process liquids according to the application requirements. 

    The sampling arrangement can be selected according to pipeline pressure, temperature, fluid characteristics and the required sampling method.

    Custom-Engineered Liquid Sampling Solutions

    Every process application has different sampling requirements. NND Oil & Gas therefore designs liquid sampling systems according to the actual operating conditions and installation requirements.

    Our engineering team can consider:

    • Process fluid and fluid properties
    • Operating pressure and temperature
    • Pipeline size and connection
    • Required sample volume and frequency
    • Fluid compatibility
    • Sample receiver requirements
    • Installation space and mounting requirements
    • Manual or closed sampling requirements
    • Material and valve configuration

    This approach allows the sampling system to be configured for the specific process rather than relying on a one-size-fits-all arrangement.

     

    Engineering and Manufacturing Capabilities

    We combine engineering, fabrication and testing capabilities to manufacture process sampling equipment for industrial applications.

    Our team can support:

    • Sampling probe selection and design
    • Valve and tubing arrangement
    • Material selection
    • Piping and connection design
    • Pressure and temperature considerations
    • Skid or panel integration
    • Custom sample collection arrangements
    • Fabrication and testing

    Our in-house manufacturing capability provides greater control over fabrication, component integration and project-specific requirements.

    Why Choose NND Oil & Gas?

    • In-House Manufacturing: Our own manufacturing facility provides greater control over fabrication, assembly and quality inspection.
    • Custom Engineering: Sampling systems are designed around the process conditions and requirements of each application.
    • Industrial Experience: We serve oil & gas, chemical, petrochemical, fertilizer, pharmaceutical and other process industries.
    • ISO 9001:2015 Certified: Our quality management processes support consistent manufacturing and inspection standards.
    • Complete Technical Support: From application requirements and system design through manufacturing and delivery, our engineering team supports the project requirements.

    Quality and Testing

    Each liquid sampling system is manufactured and inspected according to applicable project and quality requirements. Components are selected based on process conditions, fluid compatibility and required operating performance.

    We follow controlled manufacturing and quality processes to support consistent fabrication, inspection and testing according to project requirements.

    Get a Custom Liquid Sampling System

    Looking for a liquid sampling system manufacturer and supplier?

    Share your process conditions and sampling requirements with us. Our engineering team can develop a suitable liquid sampling solution based on your application.

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    • Custom-engineered sampling systems
    • In-house design and manufacturing
    • ISO 9001:2015 certified processes
    • Technical support from enquiry to delivery

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    Frequently asked questions

    A liquid sampling system is a combination of sampling probes, valves, tubing, fittings and sample-receiving components designed to collect representative liquid samples from process pipelines, vessels or other equipment under controlled conditions.

    A standard three-phase separator includes an inlet diverter (to break momentum and initiate separation), a liquid-liquid separation section with a weir or boot for oil-water interface control, and a mist extractor at the gas outlet to remove entrained liquid droplets.

    Yes. Sampling arrangements can be designed for hazardous, corrosive or aggressive process fluids with suitable materials, valves and controlled or closed sampling configurations.

    Yes. NND Oil & Gas can customize liquid sampling systems according to the process fluid, operating conditions, pipeline connection, sample volume and installation requirements. 

    Liquid sampling systems are commonly used in oil & gas, refineries, petrochemical plants, chemical industries, power plants and water treatment facilities for process monitoring and laboratory analysis.

    Important information includes the process fluid, operating pressure, temperature, pipeline size, connection type, required sample volume, sampling frequency and preferred sample container.

    Materials can be selected according to the process fluid and operating conditions. Common options include stainless steel and other corrosion-resistant alloys where required.

    Yes. Liquid sampling systems can be configured for pressurised process lines by selecting components and materials appropriate for the operating pressure, temperature and process fluid.

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